Online Support - HALLCO LIVE FLOORS

HELPFUL SUPPORT

HALLCO advises to supply the serial and model number to confirm the correct part number is used for the HALLCO Live Floor Kit (LFK) intended. HALLCO is continually developing new technology to improve our products to be used. Offering photos of the CDU, Floor or parts required will always help give the best customer service.

The serial plate is located on rear base manifold either in the center or switching valve attachment. If the plate has been lost, please take photos of the Complete Drive Unit (CDU) and be ready to talk to one of our friendly team.

How to measure your deck slat:

HYDRAULIC SYSTEM REQUIREMENTS

Hallco recommends consulting a hydraulic specialist to design the hydraulic supply system.

Fluid Temperature: < 82° C [180° F] Anti-Wear (AW). Viscosity of ISO 32 to 46 Petroleum OR mineral base. Moisture content, H2O < 1% Some eco-friendly oils may be used. Contact Hallco for compatibility.

Recommended flow: NEXUS 20-120 Lpm [5-32 gpm] i-SERIES/BRUTE ≤ 30 gpm [114 Lpm] Pressure rating: NEXUS ≥ 250 bar [3,600 psi] i-SERIES/BRUTE ≥ 207 bar [3,000 psi] Power source for Nexus: 120 lpm [32 gpm]: ≥ 50 kw [68 hp] i-Series/Brute: ≥ Enough for the Flow and Pressure Speed: Motor or PTO ↔ Pump

Use a reservoir that has all of these features: • Capacity equivalent to desired flow rate. i.e. 30 gal. capacity for 30 gpm flow rate. • Inlet diameter greater than 1.25” [30 mm]. • Outlet diameter greater than 2” [50 mm]. • Turbulence reducer on return inlet. • Pump supply outlet near bottom. • Whirlpool prevention on the outlet. • Filler cap with breather and filter. • Visible fluid level gauge. • Visible Thermometer. • Oil heater for climates with ambient temps below 32°F

60 micron (max.) pressure filter rated to handle the maximum pressure and flow. Included with the Brute system. Quick connects that are matched and rated for the maximum system pressure and flow rate. Pressure relief valve set at 3,000 psi [207 bar] maximum and rated to handle at least the maximum pump output flow. 25 micron (max.) return filter rated to handle more than the maximum pump flow. Place it as close to the tank as possible. Make the hydraulic line between the filter and the tank at least Ø1.5” [Ø38 mm] to prevent filter failure. Visible pressure gauge. 0 to 5000 psi [0 to 350 bar]. Glycerin filled.

DOCUMENTATION

CLICK FOR MANUALS

After-market parts support, marketing flyers and older modules.

Launched in 2011 with improvements to increase lifespan.

The USA-engineered Front mount leading the marketing.

European-inspired Undermount complete drive unit.

GLOSSARY

Module (Mod)
▸

Cylinder, shafts, manifolds, switching valve and assembly parts without switching rod assembly, hoses, fittings and controls.
Complete Drive Unit (CDU)
▸

Module plus control valve, switching rod assembly, frame/mount, cross drives, shoes/clamps and fasteners.
Perimeter Frame (PF)
▸

Housing for Module and attachment to the bottom rail of the box.
Centre Frame (CF)
▸

Housing for Module and attachment to the longitudinal beams of the chassis.
Deck Slats
▸

The lengths of metal that make up the physical floor where the product is loaded and moved. Also known as deck/boards/rails in different markets.
Floor Components
▸

Includes all slats, bearings, subdeck, seal, hold down blocks, end caps, and fasteners as required. Not included is the fastener to secure the subdeck to cross members.
Extras
▸

Parts added to the base kit chosen by customers to suit their market or application. EG – Control valve and components.
Live Floor Kit (LFK)
▸

The complete agreed kit to be supplied to the distributor from Hallco. This includes CDU, complete floor, and agreed extras.
Hydraulic Power Unit (HPU)
▸

External system required to achieve the flow and pressure that is independent of the HALLCO live floor kit (LFK).
Hydraulic Supply Circuit
▸

Additional parts required to achieve the flow and pressure to operate the HALLCO live floor kit (LFK). Also known as Wet Kit.

HELPFUL SUPPORT

The serial plate is located on rear base manifold either in the center or switching valve attachment. If the plate has been lost, please take photos of the Complete Drive Unit (CDU) and be ready to talk to one of our friendly team.

How to measure your deck slat:

HYDRAULIC SYSTEM REQUIREMENTS

DOCUMENTATION

Manuals

Parts & Product Summaries

Marketing

Other Documents

GLOSSARY

TROUBLESHOOTING VIDEOS

Live Floor Installation

i-SERIES Switching Rod Adjustment

NEXUS Switching rod Adjustment HDS-E

Perimeter Frame Accelerator Installation

Center Frame Accelerator Installation

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